Mold Making

Following the construction and production planning, the tool components are manufactured using our modern and well-equipped machinery.

CNC milling, HSC milling, CNC turning, wire and die-sinking EDM, flat, round and coordinate grinding stand for quality and precision. Our key machines are automated and can thus run unmanned round the clock – cost effective for shorted project lead times.

Our technical equipment allows us to create mould with a max. weight of 15 tonnes. Our capacity is also available for all kinds of contract manufacturing

DFM

Before mold design, we send Design For Manufacturability (DFM) to customer for release.

At first, a project analysis is carried out to identify and check all critical factors concerning the production process and the technical features of the product. After that, based on the gained data and insights, a detailed DFM file (Design for Manufacturability) is prepared in order to explain the design approach and to clarify open questions, to point out potential weaknesses and to discuss suggestions for optimization.

Mold Design

All mold designs are done by our internal mechanical engineers.

Our designer team is professionally qualified in dealing with UG & CAD software, and standard of HASCO and MEUSBURGER.

ZMT is an expert at manufacturing of complex surface parts. If your parts have highly complex surfaces, please trust the experts at ZMT with your next project.

Project management & Customer Service

· Project engineer and customer service lady form a team to serve each project.

· Contacts persons within your reach in Germany and China

· Direct contact through German team

· Preparation of Measurement Reports and trial shot reports

· Weekly updates of the toolmaking process

· Mold checking under mass production conditions in ZMT tool shop

· 3D-Scan (if necessary)

Mold delivery

Logistics: Delivery by air freight, sea freight or train freight.

1, Mold inspection&Approval report

2, FIA(Flow injection analysis)

3, 2D mold assembly drawing

4, Full 3D mold drawing

5, BOM

6, Steel certification

7, Heat treatment certification

8, Hot Runner specification

9, Wiring Diagram

Injection Molding

Currently we have 4 injection machines with clamping force from 60 Tons to 470 Tons.

We can provide injection molding service as below :

· Injection molding of all kinds of thermoplastics

· Mass production of plastic parts

· Small batch production of plastic parts

Prototyping

· Prototype mold production

· Production of prototype parts

After Sales Service

· Service station in Niederkassel/Germany

· After-sales management at Europe by German Project Team.

· Quality and Security: ZMT is working according to the standards of ISO9001 and is certified by the German TÜV Rheinland